AO Metal A50-HT — LPBF metal 3D printer with a 900 °C build plate

For alloys that crack on a cooler plate.

The A50-HT builds the A50’s Ø50 × 100 mm parts on an induction-heated plate that reaches 900 °C, for tool steels and refractory metals that crack from thermal stress on a cooler plate. A 300, 500 or 1000 W fiber laser, a water chiller and every process setting open. Designed and manufactured in the U.S.A.

AO Metal A50-HT LPBF metal 3D printer with a 900 °C build plate
Build envelopeØ50×100 mm
Fiber laser300–1000 W
Build plate900 °C, induction
Power208 V · 3-phase
Lead time8–14 weeks
PriceQuoted

What the A50-HT is

A printer of its own, built around the heat.

Some alloys only print well hot. Tool steels such as H13 and refractory metals such as tungsten, tantalum, niobium and molybdenum build up thermal stress as each layer cools, and crack when the plate below them is cooler. The A50-HT is built around an induction-heated build module: the plate under the part reaches 900 °C, and the temperature is set per job in AO Build Studio.

It keeps the A50’s Ø50 × 100 mm build, its fiber lasers and its software, so files and working habits carry over. A water chiller comes with the printer and stands beside it, and the machine runs on 208 V three phase.

Render of 10 ASTM E8M subsize tensile specimens standing on the Ø50 mm heated build plate of an AO Metal A50-HT

How it differs from the A50

Comes with

  • A 900 °C induction-heated build plate, as standard
  • A water chiller beside the printer
  • A 208 V three-phase input, 60 Hz, for a 60 A circuit
  • The same fiber lasers: 300, 500 or 1000 W

Not on the HT printers

  • Blue laser: for copper, gold and silver choose the A50 or A100
  • Glove-port door
  • Build volume reducer

The A50-HT is priced in a formal quotation, with configuration, payment terms and lead time. Each one is built to order, with a lead time of 8 to 14 weeks.

Why labs choose it

01900 °C under the partInduction heating keeps crack-prone grades hot through the whole build.
02Temperature set per jobThe plate temperature is one more open parameter in AO Build Studio.
03Three laser powers300, 500 or 1000 W fiber, chosen by how fast you need to build and what you melt.
04One software across the lineAO Build Studio and AO Build Slicer, as on the A30, A50 and A100.
05All parameters openOur own slicer, with nothing hidden and validated sets included.
06Serviced in your own labFilters, seals, hoses and recoater blades are ordinary parts you can source locally.
07Same build as the A50Ø50 × 100 mm, with the A50’s fiber lasers and software.
08Chiller includedThe water chiller the induction-heated module needs comes with the printer.

Technical specifications

ParameterA50-HT
TechnologyLaser powder bed fusion (LPBF)
Build envelopeØ50 × 100 mm · Ø1.97 × 3.94 in
Fiber laser1064 nm · 300, 500 or 1000 W
Blue laserNot offered on the HT printers
Laser spot75 µm · 55 µm optional
Scan systemGalvo scan head + F-theta lens
Max scanning speedUp to 12 m/s
Layer thickness15–100 µm
Build plate heatingInduction heated, up to 900 °C
Inert gasArgon, under 2 L/min
ParameterA50-HT
CoolingWater chiller, included
Material changeoverAbout 2 hours
SoftwareAO Build Studio + AO Build Slicer
File formatSTL
Power supply208 V 3-phase · 60 Hz · 60 A circuit · IEC 60309 60 A receptacle or hardwired
Peak power, estimatedAbout 12.6 kW with the chiller, most of it the induction generator at full output; about 0.5 kW holding the plate at temperature
Dimensions (W × D × H)1890 × 810 × 1950 mm · 74.4 × 31.9 × 76.8 in, chiller separate
Floor space with the monitor arm1890 × 1160 mm · 74.4 × 45.7 in
WeightAbout 700 kg · 1,540 lb
Warranty12 months
PriceQuoted

Materials

Made for the alloys that need heat.

Tool steelsH13, M300
Refractory metalsW, Ta, Nb, Mo
Stainless steel316L, 17-4PH · A-Powder 316L
Nickel alloysInconel 625, 718 · A-Powder IN718
TitaniumTi-6Al-4V, TiAl · A-Powder Ti64
AluminiumAlSi10Mg, 6061 · A-Powder AlSi10Mg
Cobalt chromeCoCr
Copper alloyCuCrZr, on the fiber laser
Research alloysNiTi, Fe-Co-V, magnesium, high-entropy alloys
Pure copper and precious metalsNeed the blue laser: A50

The A50-HT runs the A50 alloy list except the metals that need the blue laser. The list is open: for an alloy we have not run yet, our process engineers develop and validate the parameters and hand over the program.

Who it is for

ToolingH13 inserts and dies with conformal cooling, printed on a plate hot enough to keep them from cracking.
Refractory metalsTungsten, tantalum, niobium and molybdenum parts and test coupons for high-temperature research.
Materials researchCrack-prone and experimental grades, with the plate temperature as one more parameter to study.
UniversitiesA hot-plate platform for teaching and research, with the same software as the A30 and A50.

A50-HT among the line

The A50-HT shares its build size and software with the A50, and its heated build module with the A100-HT, which has four times the plate area. All of them run AO Build Studio, so a process moves between machines as a file.

ModelA50A50-HTA100-HT
Build envelopeØ50 × 100 mmØ50 × 100 mmØ100 × 100 mm
Build plate heating250 °C900 °C, induction heated900 °C, induction heated
Fiber laser300, 500 or 1000 W300, 500 or 1000 W300, 500 or 1000 W
455 nm blue laserOptional——
Material change2 hoursAbout 2 hoursAbout 3 hours
Pricefrom $89,000QuotedQuoted

Questions

When do we need the A50-HT rather than the A50?

When the alloy cracks from thermal stress on the A50’s 250 °C plate: some tool steels such as H13, and refractory metals such as tungsten, tantalum, niobium and molybdenum. For steels, titanium, nickel alloys and aluminium the A50 is enough.

Why is there no blue laser?

The HT printers are built around the induction-heated build module and run the fiber laser. Copper, gold and silver need the 455 nm blue laser, which is offered on the A50 and A100.

What power supply does it need?

208 V three phase, 60 Hz: three lines and ground, no neutral, from a 60 A circuit through an IEC 60309 60 A pin-and-sleeve receptacle, or hardwired. By our estimate the printer peaks at about 12.6 kW with its chiller, most of it the induction generator at full output; by our calculation the plate holds its temperature on about 0.5 kW and takes about 2.3 kW while heating up. Your quotation confirms the chiller.

How much space does it take?

The printer is 1890 × 810 mm and 1950 mm tall. With the monitor arm out it takes 1890 × 1160 mm of floor, and the arm comes off to pass a 32-inch door. It weighs about 700 kg. The water chiller stands beside it; your quotation confirms its size.

What else do we need to run it?

Argon, a wet vacuum cleaner (explosion-proof for reactive metals) and a powder sieving machine. A heat-treatment furnace, a bandsaw or small lathe and polishing tools are recommended for finishing.

How is it priced?

In a formal quotation with the configuration, price, payment terms and lead time. Tell us the alloy and the part, or put the configuration together in the configurator.

What do installation and warranty cover?

Installation and operator training are included, with a named engineer for your account. The warranty covers laser, scanner, blower, motors and electrical systems for 12 months.

Downloads

Tell us the alloy and the part.

We will come back with the configuration that fits, a formal quotation and the lead time. Call (747) 800-4854 or write to [email protected].